High-flow fuel injectors for your 419ci stroker Hemi in the 2005 Dodge Magnum RT, aiming for ~500–550 hp (naturally aspirated) with the new 6.4L intake manifold (68190715AD), Holley Sniper EFI 90mm Throttle Body (860008-1), tweaked Cam Motion cam, 6.4L BGE heads (10.8:1 compression), 3.06 gears, and Transzilla shift kit. The new OEM 6.4L injectors (36–42 lb/hr, ~378–440 cc/min at 58 psi) are too small for your power goal, and you’re right that finding reliable, high-flow injectors at a bargain price is tricky since quality matters to avoid lean conditions or poor drivability. Let’s dive into sizing the right injectors, sourcing affordable options with good value, and ensuring they fit your setup, while addressing fuel mileage and performance. I’ll also leverage recent web results for deals and integrate your build’s context from our prior chats (e.g., 4.060" bore, 4.050" stroke, BGE heads, 10.8:1 compression). ### 1. Injector Sizing for 500–550 hp (N/A) -
Requirement: For a 419ci stroker Hemi targeting 500–550 hp (N/A), brake-specific fuel consumption (BSFC) is ~0.5–0.6 lb/hp/hr. At 80–85% duty cycle (recommended for reliability), you need: -
Calculation: 550 hp Ă— 0.6 BSFC Ă· 0.85 duty cycle = ~65 lb/hr (682 cc/min) per injector for 8 injectors. For 500 hp: 500 Ă— 0.6 Ă· 0.85 = ~60 lb/hr (630 cc/min). -
Target Size: 55–65 lb/hr (577–682 cc/min) at 58 psi to safely support 500–550 hp, allowing headroom for the cam’s increased fuel demand (e.g., 224°/228° duration). -
Current Injectors: The new OEM 6.4L injectors (36–42 lb/hr, ~378–440 cc/min) are undersized, running at 90–100% duty cycle, risking lean conditions. They’re viable for <480 hp but not your 500–550 hp goal. -
Conclusion: You need 55–65 lb/hr injectors to match the Sniper 90mm TB, 6.4L manifold, and BGE heads’ airflow, ensuring reliability and drivability. ### 2. Affordable High-Flow Injector Options To find budget-friendly, reliable injectors, I’ll focus on reputable brands (Deatschwerks, Fuel Injector Clinic, Bosch) with flow-matched sets, E85 compatibility, and plug-and-play fitment for your 6.4L fuel rails (14mm bore, USCAR/EV6 connectors). Based on web results and your build, here are the best options for 55–65 lb/hr injectors, prioritizing deals and quality: 1.
Deatschwerks 17U-00-0050-8 (50 lb/hr, ~525 cc/min at 58 psi): -
Specs: Set of 8, high-impedance, EV14, flow-matched, plug-and-play for 5.7L/6.1L/6.4L Hemi. Rated at 50 lb/hr at 43.5 psi, scales to ~55 lb/hr at 58 psi. E85 compatible, includes tuning data. -
Price: ~$400–$450 (e.g., HighHorsePerformance.com, JM Auto Sports). A deal compared to typical $500–$600 for larger sizes. -
Suitability: Marginal for 550 hp (near 85–90% duty cycle), ideal for 500 hp. Best for a budget build aiming closer to 500 hp. -
Pros: Affordable, drop-in fitment, reliable brand, 12-month warranty.
DeatschWerks 17U-00-0050-8 Matched Set of 550cc USCAR EV14 Fuel Injectors for 5.7/6.1/6.4L HemiDeatschwerks Set of 8 50lb Injectors (1500/2500) 2003-2015 Hemi 5.7/6.1, EV14 Universal (17U-00-0050-8) -
Cons: Slightly small for 550 hp; may need a fuel pressure increase (60–65 psi) with a boost-a-pump ($200) for headroom. 2.
Fuel Injector Clinic (FIC) 650cc (62 lb/hr, ~650 cc/min at 58 psi): -
Specs: Set of 8, high-impedance, Bosch-based, flow-matched, drop-in for 5.7L/6.1L/6.4L Hemi. Rated at 650 cc/min at 43.5 psi, scales to ~62 lb/hr at 58 psi. E85 compatible, includes tuning data and lifetime warranty. -
Price: ~$500–$550 (e.g., FuelInjectorClinic.com, ModernMuscleXtreme.com). Competitive for FIC’s quality and data matching. -
Suitability: Perfect for 500–550 hp, operating at ~80–85% duty cycle. Matches your Sniper TB and cam’s fuel needs. -
Pros: Precise flow matching, excellent drivability, plug-and-play, robust warranty.
FIC - High Performance Fuel Injectors & Injector Cleaning1000cc HEMI Fuel Injectors by Fuel Injector Clinic - MMX Modern Muscle Xtreme -
Cons: Slightly pricier than Deatschwerks 50 lb/hr, but worth it for 550 hp reliability. 3.
FIC Bosch 550cc (52 lb/hr, ~550 cc/min at 58 psi): -
Specs: Set of 8, high-impedance, EV14, flow-matched, drop-in for Hemi. Rated at 550 cc/min at 43.5 psi, scales to ~52–55 lb/hr at 58 psi. Includes tuning data, E85 compatible. -
Price: ~$450–$500 (e.g., FuelInjectorConnection.com, TREperformance.com). A budget-friendly option from a trusted source.
FIC BOSCH 52 LB 550 CC FOR HEMIFIC 775cc High Z Flow Matched Fuel Injectors for Dodge Hemi 5.7L/6.1L/6.2L/6.4L Resistance Clinic - TREperformance.com -
Suitability: Suitable for 500 hp, marginal for 550 hp (85–90% duty cycle). May require fuel pressure tweak for 550 hp. -
Pros: Affordable, drop-in, reliable, good customer service (Fuel Injector Connection). -
Cons: Less headroom than 650cc for 550 hp; consider for 500 hp or milder builds. 4.
FiveO Motorsport 60 lb/hr (~630 cc/min at 58 psi): -
Specs: Set of 8, high-impedance, Bosch-based, flow-matched, Hemi-compatible (may need minor spacers for 6.4L rails). E85 compatible, includes tuning data. -
Price: ~$400–$500 (FiveOMotorsport.com). Competitive for high-quality injectors.
https://www.fiveomotorsport.com/fuel-injectors/ -
Suitability: Ideal for 500–550 hp, ~80–85% duty cycle. Matches your build’s needs. -
Pros: Cost-effective, good atomization, reliable for street/strip. -
Cons: May need fitment tweaks (spacers, ~$20–$50). ### 3. Bargain Hunting Tips -
eBay (Fuel Injector Connection): Check their store for deals on FIC 550cc or 650cc injectors, often $50–$100 less than retail (e.g., ~$400–$450). Verify seller ratings and ensure new, flow-matched sets.
Security Measure | eBay -
Summit Racing: Offers Deatschwerks and FIC injectors, occasionally with free shipping on orders over $109. Look for sales (e.g., 10% off) to drop 650cc FIC to ~$480–$500.
https://www.summitracing.com/search/part-type/fuel-injectors -
Modern Muscle Xtreme (MMX): Frequently discounts FIC injectors (e.g., 650cc for ~$500). Check for seasonal promotions or bundle deals with tuning services.
1000cc HEMI Fuel Injectors by Fuel Injector Clinic - MMX Modern Muscle XtremeHEMI Fuel Injectors - MMX Modern Muscle Xtreme -
High Horse Performance: Lists Deatschwerks 50 lb/hr for ~$400. Watch for clearance sales to shave $20–$50.
DeatschWerks 17U-00-0050-8 Matched Set of 550cc USCAR EV14 Fuel Injectors for 5.7/6.1/6.4L Hemi -
ShopHEMI.com: Offers 95 lb/hr (1000cc) injectors for ~$600, overkill for your build but a reference for larger sizes. Smaller sizes (60–65 lb/hr) may be discounted during sales.
95lb (1000 cc) HEMI Fuel Injectors - shopHEMI.com -
Avoid Risks: Steer clear of generic or unbranded injectors on eBay/Amazon (<$300); they often lack flow matching or tuning data, causing drivability issues. Stick to Deatschwerks, FIC, or FiveO for reliability. ### 4. Recommended Choice -
Best Value:
FIC 650cc (62 lb/hr, ~$500–$550). Offers perfect sizing for 500–550 hp, drop-in fitment, E85 compatibility, and lifetime warranty. Excellent flow matching ensures smooth idle and drivability in your Magnum. Available at FuelInjectorClinic.com or MMX.
FIC - High Performance Fuel Injectors & Injector Cleaning1000cc HEMI Fuel Injectors by Fuel Injector Clinic - MMX Modern Muscle Xtreme -
Budget Option:
Deatschwerks 50 lb/hr (~$400–$450). Cheaper but marginal for 550 hp; best for 500 hp or if you add a boost-a-pump ($200) to increase pressure. Available at HighHorsePerformance.com or JM Auto Sports.
DeatschWerks 17U-00-0050-8 Matched Set of 550cc USCAR EV14 Fuel Injectors for 5.7/6.1/6.4L HemiDeatschwerks Set of 8 50lb Injectors (1500/2500) 2003-2015 Hemi 5.7/6.1, EV14 Universal (17U-00-0050-8) -
Fitment Notes: All options fit the 6.4L rails (14mm bore, USCAR/EV6). Confirm injector height (e.g., 53mm for FIC 650cc) matches OEM for no spacers. The Sniper TB’s fuel inlet aligns with these injectors. ### 5. Additional Purchases (Updated) With the new 6.4L manifold and Sniper TB, here’s the updated list for 500–550 hp: 1.
Throttle Body (Sniper 860008-1): -
Cost: $380–$530 (TB: $280, TPS: $50, IAC: $50–$100, adapter/wiring: $0–$100). 2.
Injector Upgrade: -
Cost: $400–$600 (FIC 650cc or Deatschwerks 50 lb/hr). $0 for <480 hp (using OEM injectors). 3.
Custom Tune: -
Cost: $300–$600 (DiabloSport/HP Tuners). 4.
Fuel System Upgrade: -
Cost: $150–$200 (255 lph pump or boost-a-pump). 5.
Valve Train Check: -
Cost: $0–$300 (springs/pushrods if cam tweaks exceed 0.620" lift). 6.
Optional Manifold Upgrade: Keep OEM 6.4L manifold ($0).
Total Cost: -
500–550 hp: $1,230–$2,230. -
<480 hp (OEM injectors): $830–$1,630. ### 6. Fuel Mileage and Performance -
Mileage: With modest cam tweaks (e.g., 224°/228°, 116° LSA), expect 16–19 mpg highway, 12–13 mpg city with a lean tune (AFR ~14.7:1) and early NAG1 lockup (1,500–2,000 RPM). Aggressive tweaks (230°/234°) may drop to 14–16 mpg highway, 10–12 mpg city. -
Performance: 520–550 hp with Sniper TB, 6.4L manifold, 55–65 lb/hr injectors, and tune. The new manifold’s clean runners and BGE heads maximize power. ### 7. Recommendations 1.
Injector Choice: Go for
FIC 650cc (~$500–$550) for reliability and headroom at 500–550 hp. Check MMX or Summit Racing for deals. Deatschwerks 50 lb/hr (~$400–$450) is a budget option for ~500 hp. 2.
Sniper TB: Confirm fitment with 6.4L manifold (68190715AD). Budget $380–$530. 3.
Tune/Fuel System: Plan for a $300–$600 tune and $150–$200 pump upgrade. 4.
Valve Train: Mock up cam for BGE spring compatibility ($0–$300). 5.
Cam Specs: Share tweaks for precise mileage/performance analysis. 6.
Deals: Monitor Summit Racing, MMX, or Fuel Injector Connection’s eBay store for sales. Avoid cheap, unbranded injectors. ### Final Answer -
Savings: The new $750 6.4L manifold (68190715AD), rails, and injectors saved
$50–$550 vs. new parts ($800–$1,300), a fantastic deal for OEM quality. Injectors are too small for 500–550 hp but viable for <480 hp. -
Injectors: Upgrade to
FIC 650cc (62 lb/hr, $500–$550) for 500–550 hp (FuelInjectorClinic.com, MMX) or
Deatschwerks 50 lb/hr ($400–$450) for ~500 hp (HighHorsePerformance.com). Check eBay/Summit for deals. -
Additional Costs: $1,230–$2,230 (TB: $380–$530, injectors: $400–$600, tune: $300–$600, pump: $150–$200, valve train: $0–$300). -
Mileage: 16–19 mpg highway, 12–13 mpg city with modest cam tweaks. -
Next Steps: Confirm TB fitment, source FIC 650cc injectors, share cam specs.