Pretty common on old school street cars with headers.
Make sure there is a heat shield on the starter since you've already checked the connections. Are your headers coated? If not it might be an idea. You are asking alot from the starter, it wasn't designed to crank over such a big motor, especially when under strain from the heat, way more heat than when stock I would imagine.
You might want to consider fabricating and installing a more substantial heatshield to give the starter a better chance.
Don
2006 MSRT8 in Brilliant Black, Options I,II,III, Sunroof and Sideairbags, Free Auto On Headlight Mod, Headlights on wth wipers, Highbeams on with Fog Lights, Hacked Nav, MOPAR Remote Start, BLACKEND I-Pass, Tailgate Plugs, 20% Tint Side Front Windows, Smoke LED Tailights, Airhammer CAI, Kooks LoKo Coated headers, Hi-Flow Cats, JBA 3" Cat Back, eibach sways. Fri Ported Intake, Fri Street Heads, Fri Littleboy Cam, P.I. 2800 Stall Converter, Custom Autometer 5 gauge over the visor pod, B.T. 65 Standard Hurst Shift conversion, TommyZ Hood S.N. 2. 180 degree T-Stat, BT Ported TB.
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