MDS "ON" Light Installation Guide *

[IT Rider]

This is an updated guide to Magnuman's posted guide for the installation of the MDS "ON" Light.


Installation of a MDS “ON” Indicator Light

Written by Magnuman

Edited & Updated by IT Rider


The following is a “How to” for the addition of a Multi-Displacement System (MDS) “ON” indicator light for the 2005 MDS equipped Hemi engines installed in the Dodge Magnum RT.

The author accepts no responsibility for errors, omissions, or any other problems or damage that may be caused by this installation.

The purpose of this modification is to provide a method (lighted switch in “on” position) of monitoring when the MDS is active. Turning the switch off will stop the light from coming on and cease monitoring of the MDS (if a switch was used). It will not affect the operation of the MDS. It is accomplished by connecting the lighted switch to the power wire for the No. 4 cylinder MDS activation solenoid. Connection is made to the wire leading to Pin 28 of plug C1 of the Power train Control Module (PCM).




Parts Used
All parts were obtained from local parts store.

1 Illuminated rocker switch (any color) or LED with Holder (e.g. RadioShack part# 276-271)
1 Plastic rocker switch mount bracket (if used)
2 No. 8 X ½ inches, pan head sheet metal screws (to mount switch mount bracket)
18 gauge multi-strand wires (Should be this size to tie into 18 gauge MDS power wire on PCM)
1-5 Pair of solder less fully insulated wire connectors to match wire size(s)
2 Push on style to match connections on back of rocker switch (if used)
1-3 Pair barrel style connector (to be used on wire connecting to PCM)
1 Connector with ¼ inch hole or “open” horseshoe type (for switch ground at PCM)
1 18 gauge saddle type wire splice; Blue in color (­used to tie into MDS power wire on PCM)
4-8 Zip nylon ties
1 Roll of Electrical Tape




Tools used

Screwdrivers (Phillips and Flat head)
8-10 inch long small common screwdriver (used only to feed wire thru firewall)
10mm and ½” sockets
Exacto knife (preferred) or single edged razor blade
Wire cutters
Wire strippers
Solderless terminal crimping tool
Pliers (used only to crimp closed saddle splice)
Drill for mounting
Drill bit (for drilling mount bracket holes or mounting LED)
Multi-meter (handy but not mandatory)
18-24 inch Test lead with alligator clips on each end (handy but not mandatory)
Solder & Iron for those who would rather use it over the solderless connections.



Preparation (under hood)


Unplug negative battery cable before proceeding!


1. Remove plastic PCM cover held on by two push lock fasteners. Use common screwdriver to pull up on center of fasteners. The PCM is located in the right front fender well near the firewall.
http://home.comcast.net/~mzuro226/itrider/images/MDS/PCM_cover.jpg

http://home.comcast.net/~mzuro226/itrider/images/MDS/Plastic_Rivets.jpg


2. Remove the PCM. Held on by one ½ inch bolt. Let it sit on mount brace.

http://home.comcast.net/~mzuro226/itrider/images/MDS/PCM_Brace.jpg

3. Unplug top (C1) plug on PCM only.

http://home.comcast.net/~mzuro226/itrider/images/MDS/PCM.jpg

http://home.comcast.net/~mzuro226/itrider/images/MDS/PCM_PlugOUT.jpg

http://home.comcast.net/~mzuro226/itrider/images/MDS/mds_image1.jpg

http://home.comcast.net/~mzuro226/itrider/images/MDS/mds_image2.jpg

[IT Rider]

4. Using an exacto knife or single edge razor blade, carefully slice the electrical tape covering the wires on plug C1 from the plug to the junction with other wires (about 2 inches), being careful not to damage any of the wires. I used an exacto knife and slid it under the tape and cut away from the wires.

5. Gently peel the tape back, but do not remove it. Wires from plug should now be exposed.

6. Locate and isolate the 18 gauge brown with light blue striped wire. This is the No. 4 cylinder MDS activation solenoid power wire. Power from this wire will be used to turn on illuminated switch.

There is more than one brown/light blue striped wire on plug C1 of the PCM.
The brown/light blue wire we are concerned with is the one that goes to Pin 28, the MDS solenoid for the No. 4 cylinder. (The other brown/light blue striped wire goes Pin 4 and is connected to the injector control for the No. 8 cylinder. There is also a plain brown wire with no stripe going to pin 33, which is the No. 2/2 oxygen sensor signal lead.)

http://home.comcast.net/~mzuro226/itrider/images/MDS/Brown_Blue_Wire.jpg

Installation and Testing

1. Using the saddle splice, connect and securely lock the six inch 18 gauge wire and the previously isolated 18 gauge brown/light blue striped wire on plug C1 of the PCM.

2. Strip and securely crimp the female barrel style push plug to the other end of the six inch 18 gauge wire.

3. Slip the original electrical tape cover back over the wires and, using electrical tape, securely re-tape (leaving just the six inch “pigtail” exposed) to look like the original installation.

http://home.comcast.net/~mzuro226/itrider/images/MDS/MDS_indicator.jpg

http://home.comcast.net/~mzuro226/itrider/images/MDS/MDS_indicator1.jpg

4. Strip and securely crimp the male barrel style push plug to one of the newly installed wires, making note of wire color or identifying mark. This will be the power wire going to the lighted switch. Do not plug in at this time.

5. Strip and securely crimp the connector with the ¼ inch hole or open horseshoe to the other speaker wire. This will be the ground wire going to the lighted switch.

6. Connect this wire to the removed mount bracket bolt on the PCM. Tighten mount bolt.


7. Route the wires behind the fire wall support brace (the one the PCM is mounted to) and secure with nylon ties. The nylon ties will slide between the brace and the plastic cover mounted to the top of the brace. The last nylon tie should be place directly over the cable/ grommet area. The only thing that should be visible are the nylon ties.

8. Replace plastic PCM cover.


Firewall Pass Thru


From the driver’s side under the hood, locate the small cable and grommet that goes through the firewall. It is located about 10-12 inches above and to the outside (right) of the steering linkage. http://home.comcast.net/~mzuro226/itrider/images/MDS/Firewall_outside.jpg


Pull the soft center of the grommet away from the firewall (toward front of car) using a pair of pliers. The soft Styrofoam and rubber outside will come out together. The grommet does not separate from the firewall; it just comes out about 2 inches or so. Later we’ll feed the wire through this grommet.

Using electrical tape secure the free end of the wire to the small 8-10 inch common screwdriver starting about 2 inches back from screwdriver blade. Note: Leave a little tape pigtail so you can easily remove the tape after feeding through the firewall. http://home.comcast.net/~mzuro226/itrider/images/MDS/ScrewDriver_Tape.jpg


Preparation (inside the car on driver’s side)


With door open remove trim strip (approx. 12X2 inch) on door side of lower dash panel. Gently slide a common screwdriver under the strip and pry the clips loose. This will expose one (1) lower panel mount screw. http://home.comcast.net/~mzuro226/itrider/images/MDS/Side_Trim.jpg

http://home.comcast.net/~mzuro226/itrider/images/MDS/Side_Trim2.jpg

http://home.comcast.net/~mzuro226/itrider/images/MDS/Side_Trim_OFF.jpg

Remove mount screw and one (1) other located at the bottom of the panel to the left of the steering column.

Gently pull the top of the panel from right to left toward the back of the car. You can get hold right under the steering column to start. The panel is held in place by about four snap clips similar to those on trim strip. Just let panel lay on floor. http://home.comcast.net/~mzuro226/itrider/images/MDS/Plastic_Cover_inside.jpg



Remove the shiny metal panel under the steering column, held on by four 10mm bolts.http://home.comcast.net/~mzuro226/itrider/images/MDS/Metal_Plate.jpg


Mark and drill where you want to mount either the toggle switch or LED.

Push the screwdriver and wire through the firewall grommet. This will require a little force to puncture the grommet. Push in far enough to grasp wire from inside the car.

From inside the car under the dash, locate and remove tape from screwdriver. Pull remaining wire into car.http://home.comcast.net/~mzuro226/itrider/images/MDS/Firewall_inside.jpg


Finishing Up


From under the hood, remove the screwdriver and push the soft center of the grommet back in place.

Route wire to the area where the switch/LED is going to be mounted, being careful not to interfere with any moving parts under the dash. I routed over existing wire looms away from pedal/steering mechanisms.

Reinstall the shiny metal panel.

Reinstall lower dash panel, making sure to hold wire between upper dash and lower panel right behind where the switch mount is going to be mounted.

Reinstall the trim strip.
If the lighted switch was used:

Feed the wire through the hole in the switch mount.

Strip and securely crimp both wires using the two connectors that fit the back of the switch.

Connect both wires to their correct terminals. My lighted switch had 3 terminals: Supply Volts, On Acc., and Earth Ground. The previously identified power lead gets connected to the Supply Volts terminal, and the ground wire gets connected to the Earth Ground terminal. Do not hook anything to the center On Acc. Terminal.

Lightly and carefully, pull the lower panel outward and push the excess wire back behind the panel. Secure the switch in the mount.

Finishing Up Continued

Reconnect the negative terminal on the battery.

Reset various vehicle functions, as needed/ required.

If you have a test lead, connect one end to the male barrel style push plug and the other end to the red “positive” terminal on the battery jump terminal, located in front of where you are working.

Test either the LED or switch to make sure the ground is functioning and the light works.

Disconnect test lead and connect the male barrel style push plug to the female barrel style push plug on the exposed pigtail at the PCM.

Go for a ride and try it out. NOTE: Certain conditions must be met for the MDS to activate. So don’t be disappointed if the light does not turn on immediately.

[Bubba's Dragon]

Wow good write up, as soon as I can find the stuff to do this im going to make a MDS light.

[Ontario300c]

ey thanks for the info. I guess you used a switched LED so you can turn the indicator off? i would probably just use an LED. Do you know what the voltage is on the brown/blue wire is? I would imagine that it would require in in line resistor.

[joseph]

I did mine the easy way, no confusion here:

I did not disconnect the battery, I did not unplug the PCM plug, just remove the cover and you'll see wire # 28, then connect a wire to it, then route it whichever way you like to the grommet to go inside the cabin to be connected to the switch.
http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/th_100_1382.jpg (http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/100_1382.jpg)

http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/th_100_1383.jpg (http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/100_1383.jpg)

http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/th_100_1384.jpg (http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/100_1384.jpg)

http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/th_100_1385.jpg (http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/100_1385.jpg)

http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/th_100_1386.jpg (http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/100_1386.jpg)

After routing the wire thru the firewall grommet (PIA part), put your switch where you want it, make a wire and connect it to the plate (ground) (see photo)

Right side wire is from wire 28 from PCM, left side is ground.
http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/th_100_1387.jpg (http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/100_1387.jpg)

Put everything back, I have a switch from Pepboys, it's an LED switch, I got the green one, they have blue also, I can turn it off if I'm tired of that light flashing, it's great, now I can see when it goes into 4 Cyl mode, which is surprisingly quite often.

http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/th_100_1388.jpg (http://i60.photobucket.com/albums/h7/pjosephlv/Magnum%20RT/100_1388.jpg)

[trotime]

Do you know how to disconnect (shut off) the MDS controls?

[GONZOsMAGNUM]

Do you know how to disconnect (shut off) the MDS controls?
buy a DiabloSport Predator ..... turn MDS "OFF"

:)