MomsR/T
09-22-2006, 01:37 AM
Okay.......so my nitrous artical didn't make sticky staus nor get adopted in the KB section......but I want to thank the MODs for giving this artical (CAM-101) its proper place.
This by no means will make you a cam grinder, rather just allow many to understand cam basics..........
This will be long and so I will add to this ORIGINAL from time to time........if it gets too detailed I will make a CAM-201. :mrgreen:
I. Cam specs
a. Lift - Lift denotes the distance the cam will lift the valve off of the seat. Cam lift specs, however, may differ due to lift losses thru geometry and slippage. So therefor a cam with a .500 lift (said to have a 500 lift) is designed to lift the valve half an inch off of its seat. Once the engine is mocked up, you may find you actually receive only a .497 lift......this is okay.
b. Duration - Denotes the time a valve is left open.........duration numbers are often misunderstood and can be expressed many different ways. I will amend this section later to classify the math as to each way. I, and many others, look at duration at .05; this conveys to us the curve rate that can be graphed.
1. Duration can also be expressed as "advertised duration"....this number is used wrecklessly by aftermarket cam makers and can not be reworked to make any mathematical sense........."advertised duration" should not be used.
2. Duration may also be expressed at different points along the lift to denote the cams profile......how fast it peaks and how fast it falls. We'll discuss later how this all plays out and the math behind it, but by knowing one point and the cam's "events" you can figure for the duration curve.
c. LSA - Lobe seperation is expressed in degrees. (The cam has 360 degrees) This seperation gives you an idea of how long both the intake and exhaust valves are closed at the same time. The bigger the number the longer both valves are closed........the more cyl pressure is created.
d. Centerline / Overlap - Expresses the center point between the center of the intake vavle and the center of the exhaust valve...........during CAM-101 we will not discuss centerline at all. The full area of these 2 degree number (between the intake and exhaust valves) is known as Overlap.
II Engine Basics
In another post I was trying to express how the air is coming into the intake, thru the head, into the cyl, exploded, then exhausted.....
Please remember that the engine is alot like your computer "HARDWARE" while the cam is like it's program "SOFTWARE".
I also feel a need to explain a basic and rather crude rule; Air Mass = Horsepower while Air Speed / Velocity = Torque.
So, you would like to have a ton of air coming in and out of the motor right? It means you have a massive amount of horsepower right?
Well........sort of..........lets look at a practical exercise and see if this makes sense.
A garden hose @ 20' with 20psi of water pressure makes water come out of the hose and produces an arc than spans 6' when the hose is held at your waste.........if you hold your thumb of the hose end about half way it now shoots out 12'; but at a slight loss of total volume thru restriction.
If we were to take this same 20' hose however and tapered it ever-so slightly over the 20'......say 2" inner diameter at the faucet.........1.75" after 10' and 1.5" after the full 20', then the water might still spray out 12' but at a less restriction than our thumb given the same water pressure.
This would be torque!
If we were to take that same 20 psi from our house faucet and tried to run that thru a fireman's hose that is 6-8" in diameter.......we would be lucky if the water just dribbled out the end.........
So torque and horsepower can be at odds...............
This is also a good time to teach you what these terms mean. What the hell is horsepower anyways? Well.........its an obscure term kinda like slugging percentage is in baseball. Here is the equation.......
hp = trq x rpm / 5252
This shows us that hp is an abstract corralation between how much torque we have and where we have it............this is one reason why you can have 2 x 300hp cars and one feels fast while the other feels like a pig.
That strange 5252 number simply means that no matter how much power you make, for some strange reason, hp and trq always cross at that magic point.
So.......now we understand we need to make fast moving air but without choking the flow off so much we cut into out hp numbers.
****ie........too big of a port job on your head can make you run slower; it killed the velocity of the air so much that it was more of a trickle vs a sprayer (see hose stroy above).
Given the idea that our throttle body is big, it tapers down in size as the air comes into the intake, tapers more as it enters the intake runner in the head..........NOW WE NEED TO THINK ABOUT WHAT WE WANT TO DO?!?!?!
III Lift
So.....we have fast moving air that has made this long path all the way from the TB and now is sitting on the backside of our valve just waiting to enter the chamber.........depending on the AMOUNT of air and its VELOCITY will tell us how far to open said valve. If we open it too much we can actually slow this air-charge down........if we open it too little we will leave some power "on the table". Lets look at a practical exercise see we can better illustrate this effect:
********ie. We blow up the typical kids balloon......horse power would be the volume (gross amount) but remember that the torque will be the velocity (air speed). Given this, how big do we want to make the opening of this balloon so it flys around the room after we let it go?
If we make the opening too small it won't fly too fast; at extremes, it could just sit there and leak (like a small pin hole) while if its too big it too will just sit there and dump its air and not fly either. As we close in towards the middle from either extreme, somewhere in the middle we should find our purfect orface size of said balloon. THIS IS LIFT!
We won't go into hardcore physics, but try to understand the the shape of a valve is what it is to allow the air to rush 360 degrees around it and into the cyl chamber. This air path makes a HEMI work so well because there is room for the air to flow, with out turbulance, equally around the shape of this "pocket". A WEDGE styled head (most motor styles) always has 1 side of the intake valve covered up with the wall of said pocket.........that is to say "its up against the wall". This is refered to a SCHROUDING the valve........or covering up the valve. This is absolutely HORRIBLE! While one side of the valve can flow towards the center of the cumbustion chamber, the other side has HORRIBLE turbulance........this rolling-swirl will end up effecting our other smooth air while backing up the intake runner as long as its open......this will effect torque AND horsepower.
Head porters refer to fixing this problem by "UNSCHROUDING THE VALVE" by opening up that pocket and allowing that air to freely come out that side of the valve and curve around towards the center of the combustion chamber..........they also shape the chamber in the "heart shape" to promote this swirl.
We have no need for this due to our shape......HEMI, or actually, half a circle. So we can use lift and not be concerned with in-chamber turbulance from a schrouded valve.
So.........too much lift = slowing air speed while too little and we lessen our ability to make power.
We need to take a look at our head's flow chart to see what we have to work with. I will use HEAT's numbers as an example ONLY;
INTAKE SIDE FOR CNC PORTED 5.7 HEAD
200 LIFT = 148 CFM
300 LIFT = 233 CFM
400 LIFT = 285 CFM
500 LIFT = 308 CFM
600 LIFT = 318 CFM
I clipped off lift after .600 (6/10 of an inch of the valve off it's seat) because the heads no longer delivered flow after that. By reading these numbers we can see what these heads will flow and where they flow at. This chart shows us how much "cubic feet per minute" these heads will flow with the valve lifting this much..........
A valve lifting ANY further than the .600 lift mark could not deliver not one more ounce of horse power no matter what........the head design just will not allow any more air (water) to pass thru it per minute (@ 28" of water).
What this also shows us, mathematicly is where you really start to pick up flow........note the spread between 200 to 300 and 300 to 400......this tapers off at 500 and there is little gain up to the 600 mark. What this tells us is that our best VOLUME (see horse power) will be best realized with a total lift somewhere between the 500 and 600. For peak numbers (hp), we would lean towards the 600 mark while for lower end torque numbers we would lean towards the 500 mark. The closer we get to the 600 mark, the more we run a chance of becoming that balloon with a slightly too large opening.....
So lets look at the exhaust side and see if this is liniar.........
EXHAUST SIDE
200 LIFT = 96 CFM
300 LIFT = 147 CFM
400 LIFT = 183 CFM
500 LIFT = 207 CFM
600 LIFT = 213 CFM
I clipped off lift after .600 (6/10 of an inch of the valve off it's seat) because the heads no longer delivered flow after that; just like above. Do you still notice how the gains from 200 to 400 are dramatic but we start to slow after this?
Its good that we see liniar trends, this means we can make a cam that will also is liniar..........total lift between 500 and 600; closer to 500 for torque with closer to 600 for top end horsepower.
******NOTE - Remember when I said you want to taper the air? With ported heads, we also need to note how our intake flows coming to these heads.......if the intake is too small, these lift numbers (flow) will never be achieved while if our intake is too big, the air will tend to "mill-about" or "hang-out" in there versus directly speeding towards a given path. We also would like to see a clean transition from intake to head........if our intake is properly matched to the head, then we can get properly size our cam.
THE PLASTIC 5.7 INTAKE FLOWS SMOOTH, DISPERSES HEAT NICELY AND IS SIZED WELL FOR THIS PORT SHOWN ABOVE.
There will be no MAGIC number I can give you for the "perfect" 5.7 cam in regards to lift..........it depends on the application and every small variable I can't prepare for. But now being able to understand a head-flow-chart and see how it relates to cam selection, you too can start to move in the right direction; this clearly shows however, that a ported head with the stock 5.7 cam-shaft is leaving a boat-load of power on the table!
This by no means will make you a cam grinder, rather just allow many to understand cam basics..........
This will be long and so I will add to this ORIGINAL from time to time........if it gets too detailed I will make a CAM-201. :mrgreen:
I. Cam specs
a. Lift - Lift denotes the distance the cam will lift the valve off of the seat. Cam lift specs, however, may differ due to lift losses thru geometry and slippage. So therefor a cam with a .500 lift (said to have a 500 lift) is designed to lift the valve half an inch off of its seat. Once the engine is mocked up, you may find you actually receive only a .497 lift......this is okay.
b. Duration - Denotes the time a valve is left open.........duration numbers are often misunderstood and can be expressed many different ways. I will amend this section later to classify the math as to each way. I, and many others, look at duration at .05; this conveys to us the curve rate that can be graphed.
1. Duration can also be expressed as "advertised duration"....this number is used wrecklessly by aftermarket cam makers and can not be reworked to make any mathematical sense........."advertised duration" should not be used.
2. Duration may also be expressed at different points along the lift to denote the cams profile......how fast it peaks and how fast it falls. We'll discuss later how this all plays out and the math behind it, but by knowing one point and the cam's "events" you can figure for the duration curve.
c. LSA - Lobe seperation is expressed in degrees. (The cam has 360 degrees) This seperation gives you an idea of how long both the intake and exhaust valves are closed at the same time. The bigger the number the longer both valves are closed........the more cyl pressure is created.
d. Centerline / Overlap - Expresses the center point between the center of the intake vavle and the center of the exhaust valve...........during CAM-101 we will not discuss centerline at all. The full area of these 2 degree number (between the intake and exhaust valves) is known as Overlap.
II Engine Basics
In another post I was trying to express how the air is coming into the intake, thru the head, into the cyl, exploded, then exhausted.....
Please remember that the engine is alot like your computer "HARDWARE" while the cam is like it's program "SOFTWARE".
I also feel a need to explain a basic and rather crude rule; Air Mass = Horsepower while Air Speed / Velocity = Torque.
So, you would like to have a ton of air coming in and out of the motor right? It means you have a massive amount of horsepower right?
Well........sort of..........lets look at a practical exercise and see if this makes sense.
A garden hose @ 20' with 20psi of water pressure makes water come out of the hose and produces an arc than spans 6' when the hose is held at your waste.........if you hold your thumb of the hose end about half way it now shoots out 12'; but at a slight loss of total volume thru restriction.
If we were to take this same 20' hose however and tapered it ever-so slightly over the 20'......say 2" inner diameter at the faucet.........1.75" after 10' and 1.5" after the full 20', then the water might still spray out 12' but at a less restriction than our thumb given the same water pressure.
This would be torque!
If we were to take that same 20 psi from our house faucet and tried to run that thru a fireman's hose that is 6-8" in diameter.......we would be lucky if the water just dribbled out the end.........
So torque and horsepower can be at odds...............
This is also a good time to teach you what these terms mean. What the hell is horsepower anyways? Well.........its an obscure term kinda like slugging percentage is in baseball. Here is the equation.......
hp = trq x rpm / 5252
This shows us that hp is an abstract corralation between how much torque we have and where we have it............this is one reason why you can have 2 x 300hp cars and one feels fast while the other feels like a pig.
That strange 5252 number simply means that no matter how much power you make, for some strange reason, hp and trq always cross at that magic point.
So.......now we understand we need to make fast moving air but without choking the flow off so much we cut into out hp numbers.
****ie........too big of a port job on your head can make you run slower; it killed the velocity of the air so much that it was more of a trickle vs a sprayer (see hose stroy above).
Given the idea that our throttle body is big, it tapers down in size as the air comes into the intake, tapers more as it enters the intake runner in the head..........NOW WE NEED TO THINK ABOUT WHAT WE WANT TO DO?!?!?!
III Lift
So.....we have fast moving air that has made this long path all the way from the TB and now is sitting on the backside of our valve just waiting to enter the chamber.........depending on the AMOUNT of air and its VELOCITY will tell us how far to open said valve. If we open it too much we can actually slow this air-charge down........if we open it too little we will leave some power "on the table". Lets look at a practical exercise see we can better illustrate this effect:
********ie. We blow up the typical kids balloon......horse power would be the volume (gross amount) but remember that the torque will be the velocity (air speed). Given this, how big do we want to make the opening of this balloon so it flys around the room after we let it go?
If we make the opening too small it won't fly too fast; at extremes, it could just sit there and leak (like a small pin hole) while if its too big it too will just sit there and dump its air and not fly either. As we close in towards the middle from either extreme, somewhere in the middle we should find our purfect orface size of said balloon. THIS IS LIFT!
We won't go into hardcore physics, but try to understand the the shape of a valve is what it is to allow the air to rush 360 degrees around it and into the cyl chamber. This air path makes a HEMI work so well because there is room for the air to flow, with out turbulance, equally around the shape of this "pocket". A WEDGE styled head (most motor styles) always has 1 side of the intake valve covered up with the wall of said pocket.........that is to say "its up against the wall". This is refered to a SCHROUDING the valve........or covering up the valve. This is absolutely HORRIBLE! While one side of the valve can flow towards the center of the cumbustion chamber, the other side has HORRIBLE turbulance........this rolling-swirl will end up effecting our other smooth air while backing up the intake runner as long as its open......this will effect torque AND horsepower.
Head porters refer to fixing this problem by "UNSCHROUDING THE VALVE" by opening up that pocket and allowing that air to freely come out that side of the valve and curve around towards the center of the combustion chamber..........they also shape the chamber in the "heart shape" to promote this swirl.
We have no need for this due to our shape......HEMI, or actually, half a circle. So we can use lift and not be concerned with in-chamber turbulance from a schrouded valve.
So.........too much lift = slowing air speed while too little and we lessen our ability to make power.
We need to take a look at our head's flow chart to see what we have to work with. I will use HEAT's numbers as an example ONLY;
INTAKE SIDE FOR CNC PORTED 5.7 HEAD
200 LIFT = 148 CFM
300 LIFT = 233 CFM
400 LIFT = 285 CFM
500 LIFT = 308 CFM
600 LIFT = 318 CFM
I clipped off lift after .600 (6/10 of an inch of the valve off it's seat) because the heads no longer delivered flow after that. By reading these numbers we can see what these heads will flow and where they flow at. This chart shows us how much "cubic feet per minute" these heads will flow with the valve lifting this much..........
A valve lifting ANY further than the .600 lift mark could not deliver not one more ounce of horse power no matter what........the head design just will not allow any more air (water) to pass thru it per minute (@ 28" of water).
What this also shows us, mathematicly is where you really start to pick up flow........note the spread between 200 to 300 and 300 to 400......this tapers off at 500 and there is little gain up to the 600 mark. What this tells us is that our best VOLUME (see horse power) will be best realized with a total lift somewhere between the 500 and 600. For peak numbers (hp), we would lean towards the 600 mark while for lower end torque numbers we would lean towards the 500 mark. The closer we get to the 600 mark, the more we run a chance of becoming that balloon with a slightly too large opening.....
So lets look at the exhaust side and see if this is liniar.........
EXHAUST SIDE
200 LIFT = 96 CFM
300 LIFT = 147 CFM
400 LIFT = 183 CFM
500 LIFT = 207 CFM
600 LIFT = 213 CFM
I clipped off lift after .600 (6/10 of an inch of the valve off it's seat) because the heads no longer delivered flow after that; just like above. Do you still notice how the gains from 200 to 400 are dramatic but we start to slow after this?
Its good that we see liniar trends, this means we can make a cam that will also is liniar..........total lift between 500 and 600; closer to 500 for torque with closer to 600 for top end horsepower.
******NOTE - Remember when I said you want to taper the air? With ported heads, we also need to note how our intake flows coming to these heads.......if the intake is too small, these lift numbers (flow) will never be achieved while if our intake is too big, the air will tend to "mill-about" or "hang-out" in there versus directly speeding towards a given path. We also would like to see a clean transition from intake to head........if our intake is properly matched to the head, then we can get properly size our cam.
THE PLASTIC 5.7 INTAKE FLOWS SMOOTH, DISPERSES HEAT NICELY AND IS SIZED WELL FOR THIS PORT SHOWN ABOVE.
There will be no MAGIC number I can give you for the "perfect" 5.7 cam in regards to lift..........it depends on the application and every small variable I can't prepare for. But now being able to understand a head-flow-chart and see how it relates to cam selection, you too can start to move in the right direction; this clearly shows however, that a ported head with the stock 5.7 cam-shaft is leaving a boat-load of power on the table!